The following post shows the modules in their respective year which are undertaken in my Bachelor’s degree studying Chemical Engineering.

Year 1

Covered Material

1. Design of a Reverse Osmosis Filtration Unit (FT18)

using various software suites:

  • Solidworks
  • AutoCAD Plant3D.
  • Visio
  • Navisworks
 Physical UnitCAD Model (Solidworks)

2.AspenPlus & AspenHysys

3. MATLAB

Engineering problem solving using MATLAB applied to a practical engineering problem.

  • (UI, Variables, constants, strings, scalar arrays, m-files, plotting)
  • Creating and manipulating matrices (array and matrix operators, transpose, concatenation, determinant, inverse, solving simultaneous equations)
  • File input and output (saving and loading variables, importdata, xlsread, reading from keyboard, output to screen)
  • Graphing and Visualization (2D and 3D graphs, plotting functions, formatting plots)

Outline of Syllabus

Algebra: manipulation, linear and quadratic equations; powers and roots; exponential and logarithmic forms.

Co-ordinate geometry; graphs in Cartesian and polar co-ordinates.

Complex numbers; algebra and properties; polar and exponential forms; applications to the appropriate engineering discipline.

Elementary vector algebra; lines and planes.

Matrices; definitions, basic algebra, linear systems, applications to the appropriate engineering discipline.

Functions; general concepts, composition, specific functions, trigonometric and hyperbolic functions, inverses and limits.

Differentiation; definitions and rules.

Integration: definitions, techniques.

Applications of differentiation and Integration to the appropriate engineering discipline.

Ordinary Differential Equations; first and second order equations, applications to the appropriate engineering discipline.

Sequences, series and power series.

Numerical methods; errors, solution to equations, numerical integration.

Applications and context for the appropriate engineering discipline will be explored at every opportunity.

Outline of Syllabus

  • Units and dimensions
  • Properties of fluids
  • Hydrostatics – forces on immersed surfaces
  • Buoyancy forces
  • Pressure measurement
  • Mass conservation and Energy Conservation – Bernoulli’s equation
  • Applications of laws of conservation
  • Force and momentum
  • Energy and Power
  • Introduction to Reynolds’ number, pipe flows and dimensionless numbers
  • Laboratory – Use of energy principles to measure flow rate

This module consisted of an introduction to the basic principles of thermodynamics, based on first principles and using real-world engineering examples.

  • The fundamental principles of heat, work and power.
  • Different forms of energy, together with energy transfer methods by heat and by mechanical work.

Software covered:

  • CES EduPack

Outline of Syllabus

1.

  • HEAT TREATMENT (THERMAL PROCESSING) OF FERROUS AND NON-FERROUS ALLOYS
  • Phase diagrams, e.g. Fe-C, Al-Cu;Case study 1and Laboratory practical: Effect of carbon on iron in terms of micro-structure and mechanical properties.

2.

  • METAL FORMING AND VARIOUS CASTING TECHNIQUES
  • CAST IRONS: Types, Properties and Applications
  • Case study 2: Common casting techniques for various applications

3.

  • POLYMER STRUCTURES, PROCESSING, APPLICATIONS AND PROPERTIES

4.

  • CERAMIC STRUCTURES, PROCESSING, APPLICATIONS AND PROPERTIES

5.

  • Different types of bonding and their effect on various properties.

6.

  • CALCULATION OF MECHANICAL PROPERTIES OF METALS, POLYMERS AND CERAMICS:Tensile and Yield Strengths,3-and 4-Point bend (fracture) strength,Young’s modulus, % Elongation, % Reduction in area, and Toughness.

 

Semester 1

  • Organic Nomenclature
  • Nature  of Chemical Bonds
  • Stereochemistry

Semester 2

  • Lab Work
  • Nuclear Magnetic Resonance

Module Syllabus

  • Individual PAT Research Report
  • Lab Report
    • Magnetically Coupled Centrifugal Pump Apparatus
    • Filterability Index Apparatus
    • Co-Current and Counter-Current Heat Exchanger Apparatus
    • Permeability/Fluidisation Apparatus
    • Stokes Law (using Perspex tube containing Glycerine and Metal ball)
  • Group Report and Presentation (Water-Gas Shift Reaction)

Year 2

Outline of Syllabus:

  • Chemical Kinetics (rate equations and reaction rate constant)
  • Activation Energy
  • Arrhenius law
  • Reaction kinetics of heterogeneous reactions
  • Consecutive and competing reactions and rate determining steps
  • Catalysis

Outline of Syllabus:

  • Distillation (Binary and Multi-component) with calculation of:
    • Number of plates
    • Column height and diameter
    • Heat transfer in Condenser and Reboiler.
  • Crystallisation
    • Application
    • Theory
    • Basic Principles
    • Super-Saturation effects
  • Gas Absorption including:
    • Their application (different types of equipment in industry)
    • Process design of a column to find the height and diameter
    • required solvent flow rate
  • Liquid-liquid extraction
    • Solvent selection
    • Ternary diagrams
    • Counter-current and cross current operation
    • Calculations to find minimum required solvent,
    • process efficiency
    • Gas-solid adsorption including application
    • Equipment,
    • Longmuir theory and basic design

Semester 1

Extend previous mathematical knowledge from Year 1.

Semester 2 (Statistics)

  • The engineering method and statistical thinking
  • Data collection and presentation
  • Modelling random behavior
  • Estimation and testing
  • Building empirical models through linear regression analysis
  • Design of engineering experiments
  • Introduction to response surface methodology
  • Application to statistical quality control and life data analysis

Outline of Syllabus:

  • Free settling of solid particles:
    • Drag force on spherical particles
    • Terminal settling velocities
    • Unsteady state free settling -(Stokes Law Region)
    • Cyclone separation (solid-gas)
  • Hindered settling of solid particles:
    • Modifications of Stokes Law
    • Empirical models (Richardson & Zaki)
    • Packed bed model
    • Application to design of continuous thickeners
  • Flow through porous media granular beds, packed columns and fluidised beds:
    • Characteristics of packed beds
    • Capillary model for flow through packed beds (Carman-Kozeny and Ergun Equations)
    • Flow through expanded beds (minimum fluidisation velocity, design of fluidised beds, hindered settling)
  • Filtration
    • Flow through filter cakes (incompressible cake)
    • Flow through filter media
    • flow through compressible cake
    • Constant rate/pressure filtration
    • Washing of cake
  • Gas Cyclone design and operation
  • Design of mixing vessels
  • Dimensional analysis

Outline of Syllabus

  • Units and their importance
  • Systems and Their Properties
  • The First Law
  • The Second Law
  • The Third Law
  • Thermodynamic Potentials
  • Pure Substances in Single Phases
  • Phase Transitions and Equilibria of Pure Substances
  • Mixtures and their Properties
  • Electrolyte Solutions
  • Reactions and Other Chemical Processes
  • Equilibrium Conditions in Multicomponent Systems
  •  

Outline of Syllabus

  • Project Management
    • Project Planning
    • Project Delivery
    • PERT
    • Risk Assessment
    • Project Team Organisation
    • Understanding Team Roles
    • Case Study 1 (Olympic Project Management)
    • Project Acceleration
    • Case Study 2 (Formula 1 Project Management)
    • Managing Change
    • Case Study 3 (Project Management of the Boeing 787)
    • Project Management Leadership
  • Financial Management
    • Company Accounts and their analysis
    • Financial Ratios
    • Capital Investment
    • Cashflow
    • Adsorption costing
    • Variance Costing
    • Marginal Costing

Outline of Syllabus

  • Thermodynamics and heat transfer
  • Heat transfer mechanisms
  • Heat conduction equations
  • Heat exchangers
    • Tube
    • Plate
  • Second law of thermodynamics
  • Entropy diagrams
  • Reversible and irreversible processes
  • Gas power cycles
  • Otto and Diesel cycles
  • The Carnot cycle
  • The Rankine cycle

Year 3

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